HAP

Comprehensive Guidelines for HAPs Treatment in the Netherlands

RTO

What is RTO?

Regenerative Thermal Oxidation (RTO) is an advanced air pollution control technology designed to destroy Volatile Organic Compounds (VOCs) and Hazardous Air Pollutants (HAPs) in industrial exhaust gases. This process utilizes high temperatures to oxidize harmful substances, ensuring compliance with environmental regulations such as those set by the EPA and, in the European context, the EU’s Industrial Emissions Directive (IED) as implemented in the Netherlands.

Basic Parameters

 

 

 

Thermal Oxidation System Technical Parameters

Parameter Description Typical Value/Range Notes/Source Reference
Thermal Recovery Efficiency Percentage of heat recovered from exhaust gases to preheat incoming streams. >95%

Essential for energy savings in high-volume, low-VOC processes.

 

Operating Temperature Temperature in the combustion chamber required for oxidation.

750–1000°C (1382–1832°F),

typically above 815°C (1500°F)

Ensures complete pollutant destruction; higher temperatures improve efficiency.

 

Destruction Efficiency Percentage of pollutants (e.g., VOCs, HAPs) removed through oxidation. >99%

Critical for environmental compliance under regulations like EU IED or US EPA standards.

 

Residence Time Duration gases remain in the combustion chamber for complete reaction. 0.5–2 seconds

One of the “Three Ts” (Temperature, Time, Turbulence) for effective design.

 

Gas Flow Rate Volume of exhaust gas processed per unit time. 1,000–100,000 Nm³/h (varies by system scale)

Influences system sizing and heat exchanger design.

 

Emission Concentration Post-treatment pollutant levels in exhaust. <20 mg/Nm³

Meets stringent air quality guidelines; optional buffers or bypasses may be included.

 

What are HAPs?

HAPs are defined by regulatory bodies as pollutants that pose significant health risks. In the context of RTO, gases containing HAPs are classified based on their chemical composition, volatility, and toxicity. Common categories include:

  • Organic HAPs: Such as benzene, toluene, and xylene.
  • Inorganic HAPs: Including metals like arsenic and mercury.
  • Halogenated Compounds: Such as chloroform and vinyl chloride.

RTO systems are particularly effective for treating organic HAPs through thermal decomposition, aligning with stringent Dutch emissions standards.

principe de fonctionnement de l'oxydant thermique régénératif

How Does RTO Manage HAPs?

RTO systems typically consist of multiple ceramic media beds used to capture and regenerate heat energy to improve energy efficiency. The specific process is as follows:

  • Exhaust Gas Introduction: Industrial exhaust gas containing HAPs is introduced into the RTO unit.
  • High-Temperature Oxidation: The exhaust gas is heated to approximately 800–1000°C (or 1500°F), at which temperature, the HAPs undergo oxidative decomposition, generating harmless CO₂ and H₂O.
  • Heat Recovery: The purified hot gas passes through the ceramic media beds, which can capture up to 95% of the heat, used to preheat the incoming exhaust gas, thereby reducing energy consumption.
  • Emission: The clean gas is discharged through a chimney, complying with environmental regulations.

This process ensures that the HAP destruction efficiency typically exceeds 99%, making it suitable for treating high-volume, low-concentration exhaust gases.

Advantages of RTO in HAPs Governance

High Efficiency

RTO is specifically designed to destroy volatile organic compounds (VOCs) and HAPs, and is suitable for industries such as chemical, printing, and pharmaceutical.

Energy-Saving Design

The regenerative heat recovery mechanism enables the system to achieve a thermal efficiency of up to 95%, significantly reducing operating costs.

Environmental Compliance

It can effectively reduce HAP emissions and help businesses meet stringent air quality standards.

Expertise & Qualifications

Leveraging the “National Engineering Laboratory for Volatile Organic Pollution Control Materials and Technologies-Shaanxi Branch,” which we established in collaboration with the University of Science and Technology of China and Xi’an Jiaotong University, we concentrate on thermal storage combustion technology and molecular sieve adsorption technology as our primary research areas. We aim to create a technology research sharing platform to foster collaborative technological advancement throughout the industry.
Our company has registered a total of 48 patents across various categories, which include 13 invention patents. Among them, we have secured 2 invention patents, 24 utility model patents, 5 design patents, and 4 software copyrights.
regenerative thermal oxidiser-4

Application Industries

regenerative thermal oxidiser-application-Printing industry

Industrie de l'impression

oxydation thermique régénérative - application - industrie du revêtement

Coatings Industry

rto-application-printing industry

Pharmaceutical Industry