HAPs

Comprehensive Guidelines for HAPs Treatment in the Netherlands

RTO

What is RTO?

Regenerative Thermal Oxidation (RTO) is an advanced air pollution control technology designed to destroy Volatile Organic Compounds (VOCs) and Hazardous Air Pollutants (HAPs) in industrial exhaust gases. This process utilizes high temperatures to oxidize harmful substances, ensuring compliance with environmental regulations such as those set by the EPA and, in the European context, the EU’s Industrial Emissions Directive (IED) as implemented in the Netherlands.

Basic Parameters

 

 

 

Thermal Oxidation System Technical Parameters

Parameter Description Typical Value/Range Notes/Source Reference
Thermal Recovery Efficiency Percentage of heat recovered from exhaust gases to preheat incoming streams. >95%

Essential for energy savings in high-volume, low-VOC processes.

 

Operating Temperature Temperature in the combustion chamber required for oxidation.

750–1000°C (1382–1832°F),

typically above 815°C (1500°F)

Ensures complete pollutant destruction; higher temperatures improve efficiency.

 

Destruction Efficiency Percentage of pollutants (e.g., VOCs, HAPs) removed through oxidation. >99%

Critical for environmental compliance under regulations like EU IED or US EPA standards.

 

Residence Time Duration gases remain in the combustion chamber for complete reaction. 0.5–2 seconds

One of the “Three Ts” (Temperature, Time, Turbulence) for effective design.

 

Gas Flow Rate Volume of exhaust gas processed per unit time. 1,000–100,000 Nm³/h (varies by system scale)

Influences system sizing and heat exchanger design.

 

Emission Concentration Post-treatment pollutant levels in exhaust. <20 mg/Nm³

Meets stringent air quality guidelines; optional buffers or bypasses may be included.

 

What are HAPs?

HAPs are defined by regulatory bodies as pollutants that pose significant health risks. In the context of RTO, gases containing HAPs are classified based on their chemical composition, volatility, and toxicity. Common categories include:

  • Organic HAPs: Such as benzene, toluene, and xylene.
  • Inorganic HAPs: Including metals like arsenic and mercury.
  • Halogenated Compounds: Such as chloroform and vinyl chloride.

RTO systems are particularly effective for treating organic HAPs through thermal decomposition, aligning with stringent Dutch emissions standards.

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How Does RTO Manage HAPs?

RTO systems typically consist of multiple ceramic media beds used to capture and regenerate heat energy to improve energy efficiency. The specific process is as follows:

  • Exhaust Gas Introduction: Industrial exhaust gas containing HAPs is introduced into the RTO unit.
  • High-Temperature Oxidation: The exhaust gas is heated to approximately 800–1000°C (or 1500°F), at which temperature, the HAPs undergo oxidative decomposition, generating harmless CO₂ and H₂O.
  • Heat Recovery: The purified hot gas passes through the ceramic media beds, which can capture up to 95% of the heat, used to preheat the incoming exhaust gas, thereby reducing energy consumption.
  • Emission: The clean gas is discharged through a chimney, complying with environmental regulations.

This process ensures that the HAP destruction efficiency typically exceeds 99%, making it suitable for treating high-volume, low-concentration exhaust gases.

Advantages of RTO in HAPs Governance

High Efficiency

RTO is specifically designed to destroy volatile organic compounds (VOCs) and HAPs, and is suitable for industries such as chemical, printing, and pharmaceutical.

Energy-Saving Design

The regenerative heat recovery mechanism enables the system to achieve a thermal efficiency of up to 95%, significantly reducing operating costs.

Environmental Compliance

It can effectively reduce HAP emissions and help businesses meet stringent air quality standards.

Expertise & Qualifications

Met behulp van het "National Engineering Laboratory for Volatile Organic Pollution Control Materials and Technologies-Shaanxi Branch", dat we hebben opgericht in samenwerking met de University of Science and Technology van China en de Xi'an Jiaotong University, concentreren we ons op thermische opslagtechnologie en moleculaire zeefadsorptietechnologie als onze primaire onderzoeksgebieden. We streven ernaar een platform te creëren voor het delen van technologisch onderzoek om gezamenlijke technologische vooruitgang in de hele sector te bevorderen.
Ons bedrijf heeft in totaal 48 patenten geregistreerd in verschillende categorieën, waaronder 13 octrooien voor uitvindingen. Daaronder hebben we 2 octrooien voor uitvindingen, 24 octrooien voor gebruiksmodellen, 5 ontwerpoctrooien en 4 auteursrechten op software.
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Application Industries

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Drukindustrie

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Coatings Industry

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Pharmaceutical Industry